Kusankhidwa kwa conveyorwodzigudubuza
Wotumizawodzigudubuzaamagwiritsidwa ntchito kuthandizira lamba wotumizira zinthu ndi zinthu pa lamba, kuchepetsa kukana kwa lamba wotumizira, kuonetsetsa kuti lamba wa conveyor sakupitilira malamulo aukadaulo, ndikupanga lamba wonyamula katundu kuti azigwira ntchito bwino munjira yomwe idakonzedweratu.
Wodzigudubuza molingana ndi momwe amagwiritsidwira ntchito amagawidwa kukhala chonyamulira chonyamulira, chodzigudubuza chobwerera, chodzigudubuza, ndi cholumikizira. Chodzigudubuza ndi chimodzi mwazinthu zofunika kwambiri zomwe zimakhudza ntchito ya conveyor, yomwe imawerengera pafupifupi 30% ~ 40% ya khalidwe la conveyor lonse, 25% ~ 30% ya mtengo wa conveyor yonse, ndipo ndilo gawo loyamba la kayendetsedwe ka tsiku ndi tsiku, chitetezo, ndi kubwezeretsa. Kukonzekera ndi kusankha chodzigudubuza kumakhala ndi chikoka chofunikira pakugwira ntchito kwanthawi zonse kwa chotengera, ntchito yokhazikika, kugwiritsa ntchito mphamvu, komanso mtengo wa chotengera chonsecho. Makamaka pankhani ya kuthamanga kwa lamba, zofunikira za wodzigudubuza zikukhala zovuta kwambiri.
Monga chigawo chachikulu cha conveyor, wodzigudubuza wakhala molimba kwambiri ndi patsogolo lamba liwiro. Mfundo zazikuluzikulu zomwe zimakhudza ntchito yothamanga kwambiri ya roller ndi mtengo wothamanga ndi mtengo wotsutsa kuzungulira. Pamene wodzigudubuza akugwira ntchito mofulumira, mawonekedwe osindikizira a wodzigudubuza adzakhudzidwa ndi kutentha ndi zifukwa zina. Kukonzekera kwapangidwe kwa chodzigudubuza chothamanga kwambiri kukufotokozedwa mu pepala ili.
1. Sealing kapangidwe karoller
Mapangidwe osindikizira ndi chinthu chofunikira chomwe chimakhudza moyo wogwira ntchito komanso kukana kugwira ntchito kwa wodzigudubuza. Pali njira ziwiri zazikulu zosindikizira ma roller pamsika:
(1) Chisindikizo chosagwira (monga chisindikizo cha labyrinth). Kukaniza kogwira ntchito kwa mtundu uwu wa kusindikiza kumakhala kochepa, koma chifukwa cha kukhalapo kwa mkangano wamkati pamene ukugwira ntchito mofulumira kwambiri, mosakayikira zidzachititsa kuti pakhale kutentha. Ndi kusintha kwa kuthamanga kwa mpweya, tinthu tating'onoting'ono timalowa muzitsulo zosindikizira pamodzi ndi inhalation, zomwe zimapangitsa kuti ntchitoyo igwire ntchito mumkangano wosokoneza, ndikuwonjezera kuvala kwa chiberekero.
(2) Chisindikizo chamtundu wokhudza. Kusindikiza kosindikiza kuli bwino kuposa mtundu wosagwira, koma kukana kugwira ntchito ndikokulirapo. Pankhani ya kusiyana kwakukulu kwa kutentha ndi kupanikizika ndi kugawa kosagwirizana, kusinthika kwa zotanuka kwa milomo yosindikizira kumakhalanso kosagwirizana, zomwe zimapangitsa kuti pakhale vuto losasindikiza bwino.
Sikoyenera kuwonjezera zotsatira zosindikizira pokhapokha powonjezera chiwerengero cha ndime zosindikizira ndi kusindikiza kutalika. Mapangidwe osindikizira a labyrinth a mpata woyamba wozungulira ndiye chinsinsi chothana ndi vuto losindikiza, mavuto a mpata, matope kapena madzi adzalowa mumsewu wamkati wa labyrinth, zomwe zimayambitsa kulephera kwa wodzigudubuza, nambala ya maze ilibe tanthauzo.
Chodzigudubuza chomwe chikuperekedwa mu pepalali chimatenga kaphatikizidwe ka axial labyrinth seal ndi touch seal, ndipo mawonekedwe ake ndi awa:
(1) Chiwerengero cha ndime zosindikizira za axial labyrinth chisindikizo sichimakhudzidwa ndi ma radial scale of bearing ndipo akhoza kuwonjezeredwa moyenera. Kusindikiza pamwamba pa axial labyrinth ndi njira yofanana ndi mphamvu ya centrifugal ya madzi oyenda. Madzi omwe alowa mu
kusindikiza pamene wodzigudubuza azungulira adzayenderera pamwamba pa labyrinth pamodzi kusindikiza pamwamba pansi pa mphamvu ya centrifugal. Pofuna kupititsa patsogolo zotsatira zake, pamwamba pa mphete yosindikizira yamkati ikhoza kuganiziridwa kuti isankhe mawonekedwe ozungulira arc.
(2) Onjezani mphete yosindikizira kumbali ya kunja kwa chisindikizo cha labyrinth kuti mupange chisindikizo chokhudza, chomwe sichingangolimbana ndi "vuto la kupuma" la chisindikizo cha labyrinth komanso sichidzawonjezera kuya kwa mpando wonyamula ngati zida zina zosindikizira. Chisindikizo cha mphete ya NBR/PA6 ndi yopepuka, komanso ikulimbana ndi dzimbiri, ndipo chigawo cha mikangano ndi chocheperako kuposa mapulasitiki ena auinjiniya.
(3) onjezani mphete yopingasa ku mphete yamkati ya baffle (onani Chithunzi 1), ndikusintha njira ya axial movement pamene fumbi kapena madzi amalowa m'mphepete mwa mphete yamkati. Chogudubuza chikagwira ntchito mothamanga kwambiri, chotsekera chimapangidwa pakati pa mphete ya convex ndi mphete yakunja kuti zitsimikizire kusindikiza.
2. Makhalidwe a ndondomeko ndi kusankha zinthu
Kuthamanga kwa ma radial kwa chodzigudubuza makamaka kumadalira cholakwika cha radial ya silinda, mtundu wa mpando wonyamula, komanso coaxiality ya msonkhano. Mtengo wothamanga wa radial wodzigudubuza umakhala ndi mphamvu yaikulu pa ntchito yosalala ya conveyor, makamaka pamene mtengo wothamanga wa radial uli waukulu kwambiri pa liwiro lapamwamba, lamba wa conveyor adzakhala oscillate mwamphamvu ndi kukhudza ntchito yachibadwa.
Pakali pano, ambiri odzigudubuza amasinthidwa ndi mapaipi achitsulo, omwe ali olemera mu khalidwe. Ubwino wa mipope, ovality, ndi m'mimba mwake akunja kulolerana si zophweka kutsimikizira, makamaka kukhalapo kwa discontinuity wa dongosolo mbiya zimakhudza coaxiality, ndipo n'zosavuta chifukwa odzigudubuza kukhala eccentric. Kugwedezeka kwapang'onopang'ono kudzachitika chifukwa cha mphamvu ya centrifugal panthawi yogwira ntchito, zomwe zidzakhudza kugwira ntchito bwino kwa lamba wa conveyor.
3. Chodzigudubuza chonyamula kusankha
Moyo wogwira ntchito wa wodzigudubuza makamaka umadalira kubereka ndi kusindikiza. Ambiri osagwira ntchito pamsika amagwiritsa ntchito ma bearings akuluakulu. Poyerekeza ndi mayendedwe wamba, mayendedwe lalikulu-chilolezo ali ndi clears zikuluzikulu ndi mpira diameters, amene akhoza kuchepetsa tilinazo coaxiality ndi kumapangitsanso luso kuzolowera zinthu zakunja.
Komabe, kusankhidwa kwa ma bere okhala ndi chilolezo chachikulu kudzakhudza kwambiri mphamvu ya axial yonyamula katundu, makamaka pambuyo pa kuwonjezeka kwa lamba, kusuntha kwa mphamvu ya axial kumapangitsa kuti pakhale kusagwira ntchito kwa lamba. Ngakhale munthawi zovuta, ndikofunikira kuyimitsa makinawo kuti akonze zolakwika ndikuwongolera kuyambira pachiyambi.
Mu pepala ili, tikukonzekera kusankha mayendedwe ozama a mpira okhala ndi chivundikiro cha fumbi, chomwe sichingangotsimikizira ukhondo wa mkati mwa chimbalangondo, kupititsa patsogolo mphamvu ya axial, kuchepetsa kuwonongeka kwafupipafupi komwe kumachitika chifukwa cha mphamvu ya axial high-frequency impact, komanso kuonetsetsa kuti ntchito yosalala ya chimbalangondo imakulitsa moyo weniweni wogwira ntchito.
Pepalali lachita kafukufuku wofunikira pazodzigudubuza zothamanga kwambiri kuchokera pamapangidwe, kusindikiza, kugwiritsa ntchito, ndiukadaulo wazinthu zatsopano. Wodzigudubuza amatenga mawonekedwe osindikizira ophatikizika omwe amaphatikiza axial labyrinth ndi touch labyrinth ndipo amagwiritsa ntchito mpira wakuya wokhala ndi chivundikiro chafumbi. Kugwiritsa ntchito zida zatsopano komanso kusintha kwaukadaulo wamaukadaulo kumatsimikizira kukana kwa wodzigudubuza, kulumpha kozungulira kozungulira, kutsekereza madzi, kusindikiza fumbi, ndi ntchito zina. Pansi pa chitsogozo cha ma conveyors amphamvu kwambiri, mtunda wautali komanso wamkulu, mawonekedwe a Roller omwe akufotokozedwa mu pepalali alibe kukana kozungulira, phokoso lochepa, komanso moyo wautali wogwiritsa ntchito, womwe umagwira ntchito yofunika kwambiri pakutulutsa mphamvu kwa oyendetsa liwiro.
Malingaliro a kampani Global Conveyor Supplies Company LimitedRS mndandanda wodzigudubuza
Shaft:Shaft yodzigudubuza imapangidwa ndi chitsulo chozungulira chozizira kwambiri, chomwe sichinatenthedwe komanso kupsa mtima. Makina opangira mphero olondola komanso makina omangira mphete amagwiritsidwa ntchito pokonza shaft, kuti awonetsetse kuti kusuntha kwa axial kwa wodzigudubuza kuli pafupifupi ziro.
Chubu:Shaft yodzigudubuza imapangidwa ndi chitsulo chozungulira chozizira kwambiri, chomwe sichinatenthedwe komanso kupsa mtima. Chipolopolo chodzigudubuza chimatenga chitoliro chapadera chowotcherera pafupipafupi, digiri yaying'ono yopindika, komanso kutsika pang'ono. Landirani zida zapamwamba zachitsulo zachitsulo chamfering ndi chida chamkati cha dzenje lamkati, makina olondola mbali zonse za chitoliro chachitsulo, kuonetsetsa kuti chogudubuzacho chili chokhazikika, kuchepetsa cholakwika cha makina.
Kutengera:Kunyamula zodzigudubuza kumatengera mpira wapadera wa C3 deep groove. Asanayambe kusonkhana, chonyamula chodzigudubuza chadzazidwa ndi mafuta a lithiamu ndikusindikizidwa mpaka kalekale kumbali zonse ziwiri, zomwe zimatha kuzindikira kusamalidwa kwa moyo wonse ndikutalikitsa moyo wautumiki.
Seal Assembly:Chisindikizo chosindikizira chimapangidwa ndi zinthu za nayiloni, ndipo mawonekedwe ake ndi mawonekedwe osindikizira a labyrinth. Kusindikiza kwamkati ndi kunja kumapanga njira yolondola kwambiri ya labyrinth, njira yodzaza ndi mafuta a lithiamu aatali kuti wodzigudubuza akhale ndi ntchito yabwino yopanda madzi komanso yopanda fumbi. Makina opangira mphero olondola komanso makina omangira mphete amagwiritsidwa ntchito pokonza shaft, kuti awonetsetse kuti kusuntha kwa axial kwa wodzigudubuza kuli pafupifupi ziro.
Nyumba zonyamula:Kupanga kwa nyumba zokhala ndi masitepe kumatengera kuyika kwa ma stamping kwanthawi yayitali kuti zitsimikizire kulondola kwambiri kwa kunyamula ndi kusindikiza. Machubu odzigudubuza ndi nyumba zokhala mbali zonse ziwiri za 3mm zodzaza ndi zowotcherera ndi chitetezo cha mpweya woipa wa carbon dioxide nthawi imodzi ndi makina owotcherera amfuti apawiri kuti apereke osachepera 70% kulowa ndikuwonetsetsa kuti idling imakhalabe yolimba ngakhale italemedwa kwambiri komanso kuthamanga kwambiri.
1. Zodzigudubuza za RS ndi za GCS zapamwambakutumiza zodzigudubuza.
2. Wodzigudubuza / wonyamulira / trough ali ndi zomangamanga zapamwamba kwambiri zomwe zimakhala ndi magawo asanu ndi anayi osindikizira, kuonetsetsa kuti madzi ndi fumbi zimatetezedwa bwino. Ndi mphira kapena zisindikizo zachitsulo, multi-groove labyrinth zisindikizo.
3. Nyumba yonyamula katundu ndi chubu chodzigudubuza ndizowotcherera mokwanira kuti zitsimikizire kukhudzana kwabwino mu chogudubuza chonse. Mafuta ndi mafuta okhazikika.
4. Malingana ndi zofuna za makasitomala, pamwamba pa chodzigudubuza chikhoza kujambulidwa ndi mtundu uliwonse.
5. Zida: Kawirikawiri Q235 carbon zitsulo (zoperekedwa kuti apereke wodzigudubuza), A3 ozizira kujambula shaft (akhoza kukhala apamwamba mwatsatanetsatane malinga ndi zofunika zosiyanasiyana kasitomala).
6. Wodzigudubuza aliyense adzadutsa poyang'anitsitsa ndikuyesa kuti atsimikizire kuti gulu lililonse la odzigudubuza ndilopamwamba kwambiri.
Chonde khalani omasuka kulumikizana nafe kuti mupeze ma conveyor rollers.
Ndife akatswiri, ndi luso kwambiri ndi utumiki. Tikudziwa momwe mungapangire makina athu otumizira kusuntha bizinesi yanu! Komanso, fufuzaniwww.gcsconveyor.com Imelogcs@gcsconveyoer.com
Milandu Yopambana
Nthawi yotumiza: Dec-24-2021